My New Turbo Problems.. Options

[Rollout]

I've kept it kind of on the low up until now, but I recently (finished totally today) installed a super16g on my car, w/ tubular manifold.. Check out my garage for pics and what not on that:
http://www.dsmcentral.com/invision/index.p...&CODE=12&CID=17

But... ever since the install I've had hella problems...

#1, the manifold (I believe it was a prototype KOU manifold) isn't aligned perfectly, so everything is crooked, all the oil lines had to be fabricated, and new fans had to be perchased.. Luckily all these problems appear to be fixed with some serious help from Carl Crawford (Owner of Speed-Source). Can't express how helpful he was with the installation and letting me use his shop + lift to do it.

#2, this manifold gives off some serious heat.. On top of that, it puts the flange where the manifold mats to the turbo about 3 cm from one of my new fans.. I'm afraid it's going to melt, I've already smelled burning plastic when stepping out of the car, and that hasnt even been during serious driving... The only ways I can think to fix this problem are:
a. Thermal wrap, but I'm afraid the manifold will crack...
b. Heat sheild (at least in front of part of the fan), this seems like the best solution, but there really isnt much room to work with there... and two it will block some airflow..
c. Put the factory manifold back on, but this would mean im stuck with a tubular manifold and O2 housing, and plus i would need to purchase a HRC O2 housing..

#3, I'm having boost problems... I'm thinking it is because I am still running the stock downpipe and just having serious boost creep.. I have the AVCR set at .65 bar.. I would assume that is somewhere near 10psi or less.. Actually, I'm not even sure this wastegate will allow for any less then that, but none-the-less, the turbo should not be seeing levels of 16 psi when its set that low... Tomorrow I'm going to bypass the controller, and just route a line from the wastegate to the turbo for now, just to see what the minimum boost is, and to keep things under control until i can get this thing properly tuned.

#4, I cant tune this thing, i dont have a datalogger or cable..

Other then that, seems to run good, I'm just freaking out

[cjk123]

boy I hope I don't have those kinda problems when I install my new ceramic coated tubular header and EVO III 16G.... was your header ceramic coated??? if not winners circle can send it off to a company that they seem to be satisfied with near Joliet.... it costed me $125.... good luck to you and I hope I have better luck than you have had so far.

No its not coated, check out the pics in my garage, 125$?? hmm, couldnt that also cause it to crack?

by the way, this is Rollout