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> Project Black Golfball-2011
black92_tsi_awd
post Jan 14 2011, 08:53 PM
Post #1


Eats and sleeps DSM jargin.
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From: Yates City IL
Member No.: 389



New year new thread.

Been too cold to fix the broken brake line that blew when trying to miss the sign in the ditch incident. I did buy a nive KD tool flaring kit!

I picked up a nice 3" fabricated O2 housing from Brent. He did a nice job fabricatig it but I can't leave anything alone so I cleaned it up and smoothed out the interior welds. Flattened out the flanges on my 6" wide belt sander. My 3" side dump exhaust will be based on this. New downpipe and all.

Have a TB flange and pipe ready to become my new TB elbow for the Speed density setup. Once the car moves again I get it in the garage to fit it up and weld.
Attached File(s)
Attached File  3_o2_housing.jpg ( 30.77K ) Number of downloads: 13
 


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
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black92_tsi_awd
post Feb 13 2011, 08:50 AM
Post #2


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Fab'd up my new upper TB Elbow. Need to get a bung for the IAT sensor. And now that I look at the picture I need to bead roll the end of the tube.

Attached File(s)
Attached File  TB_Elbow.jpg ( 86.74K ) Number of downloads: 6
 


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
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black92_tsi_awd
post Feb 13 2011, 08:48 PM
Post #3


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Well I got the brakes kind off fixed. Patched one leak and another section sprung a leak. Another line looked marginal. Used compression fittings for now. I know they are not the best but my buddy that helped uses them on his big 4x4's. Going to redo the brake lines with flared fitting once it gets warmed up and before I hit the track.


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
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dualdj1
post Feb 14 2011, 08:55 AM
Post #4


DSMCentral Freak
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From: East Peoria, IL
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i really wish i had better fabricating equipment. a mandrel bender, band saw, etc etc. i tried making an exhaust piece for my fan yesterday, and it turned out horribly lol. but at least my welds looked good!

your stuff's looking good there, hope the project is coming along smoothly!


--------------------
1978 Mustang II King Cobra
89 5.0HO, Stock Short Block, Ford F303 cam, 1.7:1 Crane Roller Rockers, Holley 650 Doubler Pumper, MSD 6AL, Pocket Ported stock heads, Hedman Long Tube Headers
5 spd Manual
Full roll cage, 9" full floater w/Currie trac lock/373 gears, RCI Fuel Cell
Project Page: http://www.brandttuning.com/projects.htm
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black92_tsi_awd
post Feb 19 2011, 02:19 PM
Post #5


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Started mocking up a 3" exhaust today. Looks like I'm going to have to put a smaller oil filter on to clear the big 3" o2 housing.

I can't remember, can you take off an o2 housing without dropping the turbo? The only way to get to the back bolt looks to be after removing the Alternator??


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
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Patterson353
post Feb 19 2011, 10:31 PM
Post #6


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yea it sucks ive got mine off without droping turbo. i used a 1/4 drive socket with small extension to get it. take off the dipstick to get a little more room.


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1991 GSX
1991 TSI AWD
1997 GST (wifes)
1995 Chevy k 2500
2005 Dodge Grand Caravan (chick magnet)
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93dsmowner
post Feb 19 2011, 10:44 PM
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Chris, are you using the short/fat filter or the longer thinner one?

I'm running the short one and have tons of room smile.gif

As for the o2 housing, a 3/8" ratchet with a 8" extension and some wrecklessness gets mine off haha.


--------------------
If the sound of a DSM in the distance rowing through the gears gives you a hardon, you might be a car enthusiast.
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black92_tsi_awd
post Feb 20 2011, 10:37 AM
Post #8


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



I'm running whatever the stock size it. 8) Fram 3950 I beleive

I never thought of removing the dipstick. That should do it I think. Thanks guys.


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
93dsmowner
post Feb 20 2011, 11:01 AM
Post #9


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You'll go 11's if you switch to Purolator tongue.gif


--------------------
If the sound of a DSM in the distance rowing through the gears gives you a hardon, you might be a car enthusiast.
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black92_tsi_awd
post Mar 5 2011, 08:17 PM
Post #10


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Bought some parts Friday from Skaggs at Meinike. Getting closer. Wish the weather would stay warm so I could work in the driveway.
Attached File(s)
Attached File  Talon_3_exhaust.jpg ( 67.57K ) Number of downloads: 5
 


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
dualdj1
post Mar 7 2011, 12:12 PM
Post #11


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nice they have pretty good pricing on that stuff? I'm going to do some exh work one of these days, and need to find a cheap (preferably local) vendor


--------------------
1978 Mustang II King Cobra
89 5.0HO, Stock Short Block, Ford F303 cam, 1.7:1 Crane Roller Rockers, Holley 650 Doubler Pumper, MSD 6AL, Pocket Ported stock heads, Hedman Long Tube Headers
5 spd Manual
Full roll cage, 9" full floater w/Currie trac lock/373 gears, RCI Fuel Cell
Project Page: http://www.brandttuning.com/projects.htm
Go to the top of the page
 
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black92_tsi_awd
post Mar 7 2011, 08:55 PM
Post #12


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Yeah, he'll set you up. Nice guy, does great work.


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
black92_tsi_awd
post Mar 13 2011, 06:17 PM
Post #13


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Beginning of the 3" exhaust. Here's the start of the downpipe.
Attached File(s)
Attached File  3indownpipefirstversion.jpg ( 70.36K ) Number of downloads: 7
 


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
dualdj1
post Mar 14 2011, 11:35 AM
Post #14


DSMCentral Freak
****

Group: Admin
Posts: 490
Joined: 15-September 08
From: East Peoria, IL
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lookin good!


--------------------
1978 Mustang II King Cobra
89 5.0HO, Stock Short Block, Ford F303 cam, 1.7:1 Crane Roller Rockers, Holley 650 Doubler Pumper, MSD 6AL, Pocket Ported stock heads, Hedman Long Tube Headers
5 spd Manual
Full roll cage, 9" full floater w/Currie trac lock/373 gears, RCI Fuel Cell
Project Page: http://www.brandttuning.com/projects.htm
Go to the top of the page
 
+Quote Post
black92_tsi_awd
post Mar 14 2011, 06:34 PM
Post #15


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Picked up a 3" Moroso Spin Flow muffler from Winners Circle today. Need to head back to Meinke and get a tube expanded and another 3-bolt flange. Hopefully I can get this done this week.


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
black92_tsi_awd
post Mar 20 2011, 06:41 PM
Post #16


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



Got the exhaust pretty much done Friday and took it on several drives to see if i liked the sound. Thing some damn angry at full throttle.

BUUUUUTTTT, took my son to Canton today and as we got in the throttle a little on the other side of Farmington....BANG, forth gear let go! WTF? I guess the bastardized trans I put together last year didn't make it.

Guess I'll rebuild the race trans I got last year and throw that in.




--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
93dsmowner
post Mar 20 2011, 08:16 PM
Post #17


DSMCentral Freak
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Posts: 355
Joined: 18-March 08
From: Washington, Illinois
Member No.: 2,799



Ouch! Get that thing goin! I want to make a "pass" with you sometime and my junk should be ready in a few weeks.


--------------------
If the sound of a DSM in the distance rowing through the gears gives you a hardon, you might be a car enthusiast.
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mitsu90
post Mar 21 2011, 03:55 PM
Post #18


Eats and sleeps DSM jargin.
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From: 61554
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QUOTE (black92_tsi_awd @ Mar 20 2011, 07:41 PM) *
Got the exhaust pretty much done Friday and took it on several drives to see if i liked the sound. Thing some damn angry at full throttle.

BUUUUUTTTT, took my son to Canton today and as we got in the throttle a little on the other side of Farmington....BANG, forth gear let go! WTF? I guess the bastardized trans I put together last year didn't make it.

Guess I'll rebuild the race trans I got last year and throw that in.



hmm must of been the perfect day for dsm trans to go boom blink.gif


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┌∩┐(_)┌∩┐
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black92_tsi_awd
post Mar 21 2011, 06:55 PM
Post #19


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,995
Joined: 27-November 04
From: Yates City IL
Member No.: 389



93dsmowner...it'll be back real soon.

Mitsu....your blow up too?


--------------------
92 Eagle Talon TSI AWD "The Black Golfball" How fast can a 14B go???
91 Chevy C1500 "Problem Child" **SOLD**
01 Impala DD
07 Trailblazer Wife's new DD

Cars run on blood, sweat, and horsepower...
Without the first two, you can't get the last"

SOB Racing "Sitting On Blocks"
Go to the top of the page
 
+Quote Post
mitsu90
post Mar 21 2011, 09:03 PM
Post #20


Eats and sleeps DSM jargin.
******

Group: Members
Posts: 1,754
Joined: 25-June 04
From: 61554
Member No.: 314



Yea it was in bad shape to begin with but finally exploded last nite.. good times laugh.gif


--------------------
┌∩┐(_)┌∩┐
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